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Automotive Lighting Innovation
Car Lamp Prototype Manufacturer for Global OEMs

From CAD to Certified Prototypes in 5 Days

ISO 9001 Certified

Certifications

IATF 16949 Β· ECE R112

Precision Capability

Β±0.05mm Lens Tolerance

Speed

72hr Rapid Tooling

Trusted by 50+ Automotive Brands for Lighting Systems:Optical Accuracy Β±0.1Β° with IP67 Waterproof Guarantee.

  • End-to-end solutions: Optical design Β· Thermal simulation Β· Regulatory compliance
  • Material options: UV-resistant PC, PMMA, silicone gaskets
  • Advanced prototyping: SLA clear lenses Β· Aluminum heat sinks
5-Axis CNC Machining of Automotive Headlight Prototype

Recent project: Adaptive headlight prototype with 200 LED units

Active projects: 23 (USA | Japan | Germany | UAE)

Active clients: BMW Β· BYD Β· NIO Β· Lucid Motors

Technical support response time: <2 hours (24/7)

Certified capabilities: IATF 16949 (Automotive)

Car Lamp Prototype Manufacturing Technologies

CNC machining LED headlight reflector with light diffusion patterns

Optical CNC Machining

  • βœ“ 0.05mm lens positioning
  • βœ“ Ra 0.2ΞΌm optical finish
  • βœ“ PMMA/PC material mastery

Certified Processes: IATF 16949 Β· ECE R1125-axis simultaneous machining

3D printed adaptive headlight prototype with complex light channels

High-Resolution 3D Printing

  • βœ“ 25ΞΌm layer accuracy
  • βœ“ Transparent resin optics
  • βœ“ 12hr express service

Specialized in: Light guide validation Β· MockupsDLP/SLA technologies

Injection molded taillight housing with integrated seals

Injection Molding

  • βœ“ Optical-grade tooling
  • βœ“ 500-ton clamping force
  • βœ“ Gas-assisted molding

Materials: PC-LED2245 Β· PMMA VH001Mold flow analysis included

car lamp headlight Sealing

Sealing Systems

  • βœ“ IP67/69K prototypes
  • βœ“ Silicone overmolding
  • βœ“ 360Β° waterproof test

Validation: Dust chamber Β· Pressure wash50-cycle durability testing

Vacuum metallization process for lamp bezels

Surface Treatment

  • βœ“ UV-resistant coating
  • βœ“ Anti-fog nano layers
  • βœ“ PVD metallic finishes

Compliance: SAE J2527 weathering500h salt spray test

Automotive headlight photometric testing in dark room

Photometric Testing

  • βœ“ Lux mapping 0-100m
  • βœ“ Beam pattern analysis
  • βœ“ Glare control simulation

Equipment: GO2000 goniophotometerCIE 170-2 compliant

Tech-Enabled Custom Workflow

From concept to global delivery - engineered for technical excellence and operational efficiency

1

Upload Design Files

  • ● STEP/IGES/PDF formats
  • ● 256-bit encrypted transfer
  • ● Free DFM analysis report
2

24h Quotation

  • ● 24/7 technical support
  • ● Virtual machining simulation
  • ● DDP incoterms option
Case: Satellite bracket vibration reduced by 68% through simulation
3

Certified Production

  • ● workshop video
  • ● Milestone updates
  • ● Material certificates
Request Sample Inspection Report β†’
4

Guaranteed Delivery

  • ● DHL tracking number
  • ● Customs clearance support
  • ● 100% quality insurance
Certified under ISO 9001:2015 & IATF 16949

Trusted Car Lamp Prototype Manufacturer for Leading Automotive Brands

The service was excellent, and the cooperation was very pleasant.

Michael Schneider

Advanced Lighting Systems Engineer

As our strategic prototype partner, they delivered 23 adaptive headlight prototypes with 0.02Β° beam control accuracy, accelerating our EV project timeline by 40%.

0.05mm
Lens Positioning Accuracy
Validated by Hexagon CMM
99.1%
Prototype Acceptance Rate
2024 OEM Audit Results
200+
Lighting Projects Delivered
Since 2018

Compliance & Certifications

ISO 9001 CertifiedIATF 16949:2016

Core Prototyping Capabilities:

  • Matrix LED Micro-Optics
  • IP69K Sealed Assemblies

Free Photometric Simulation | 24/7 Engineering Support | Global Logistics Network

Automotive Lighting Prototype Specialization

Precision manufacturing solutions for next-generation vehicle lighting systems

5-axis machining adaptive headlight prototype with 1,536 LED array

Adaptive Headlights

  • βœ“ Matrix LED prototyping
  • βœ“ Laser beam shaping
  • βœ“ 0.1Β° beam steering control
Injection molded taillight with holographic light effects

Dynamic Taillights

  • βœ“ 0.8mm thin-wall light guides
  • βœ“ Sequential turn signals
  • βœ“ OLED animation modules
CNC machined ambient light housing with laser-etched patterns

Smart Interior Lighting

  • βœ“ PMMA fiber optics
  • βœ“ Capacitive touch controls
  • βœ“ 256-level dimming

Developing cutting-edge lighting technology?

Frequently Asked Questions

Start Your Custom Car Lamp Prototype Project

As a certified car lamp prototype manufacturer, Going Rapid delivers precision optical components and functional lighting systems for global automotive innovators. With 10+ years of expertise in automotive lighting, we combine rapid prototyping (72hr SLA), IATF 16949-certified production, and ECE regulatory compliance support to accelerate your R&D cycle. Partner with us to transform your lighting concepts into road-ready prototypes with complete DFM analysis and tooling transition support.

Get in Touch

Whether you need a prototype or full-scale production, our technical experts are here to help. Contact us for:
● Custom design consultations
● Material selection guidance
● Rapid prototyping services
info@carlampprototypemfg.com
Monday–Friday: 9:00 AM to 6:00 PM
Saturday: 10:00 AM to 4:00 PM
Sunday: Closed
Building B,No.606,Nanmei Road, Xin’er Community, Xinqiao Street, Shenzhen, Guangdong 518125
* We prioritize your privacy and ensure information security.
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